Announcing! The Green Building Academy 2018

We’re thrilled to announce Peter McIntosh will be co-facilitating Long Way Home’s inaugural Green Building Academy in Guatemala this year. Participants can expect a solid grounding and hands-on experience in green, sustainable building and construction practices, social development and a rich cultural immersion.  The Academy will take place in Comalapa, Guatemala, and will draw on the expertise of the Academy‘s instructors, who for 9 years have built an 18-building school using state-of-the-art green and sustainable technologies and methods.

The Green Building Academy provides a menu of unique educational options that are relevant to both professionals and students inside AND outside of the construction industry. Guided by best practices in green construction, the Academy is dedicated to educating individuals and organizations, in both theory and practical application, about sustainable design, planning, and building practices. Participants will connect to their environment, and develop increased consciousness & competence relating to sustainability, environmental & ecological balance, and ethical & respectful community development. The Academy equips participants with the knowledge, skills, and dispositions to apply their creativity to design and construction using sustainable, unconventional materials and low-impact methodologies with potential for off-grid implementation.

COURSE DETAILS: Continue reading

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A brief look ahead at our natural building courses for 2018

Attend our natural building course and take the first step to a sustainable future by learning hands-on natural building skills. Learn a whole range of materials and techniques while exploring questions around sustainable living based in Peter McIntosh’s experience living off-grid since 1999.

Natural building courses in South Africa 2018

If you’re serious about building naturally and sustainably then you’ll know that each technique has pros and cons. That is why our natural building course is designed around the principles of understanding earth, how it works and does not work together. You will leave with the theoretical understanding and practical grounding of a range of techniques and materials, so that you are able to make the most appropriate decisions regarding materials and or sustainability once you are ready to begin your project.

This year, Peter will be hosting two CPD accredited courses at Jakkalskloof farm, in Swellendam. Continue reading

https://www.naturalbuildingcollective.com

From the ground up ~ approaches to building a foundation for your natural building

When building with earth your foundation needs to be well considered as the integrity of your building rests here. Decisions you make about your foundation depend on the materials you have available, the type of ground you have to build on and what carbon footprint you want to leave. The goal should be to create foundations that are hard enough, move uniformly and resist cracking for the walls above it.

Foundations for conventional building have, to a large extent, a one size fits all approach regardless of the type of ground you are building on i.e. a concrete and steel foundation that works equally well on all types of earth and varies only slightly in its design. It requires little thought and has been proven to be effective. The cement in concrete provides the compressive strength, and the steel tensile strength to resist cracking. It does however come at a cost to both your pocket and the environment.

When building with earth your foundation needs to be well considered as the integrity of your building rests here. Decisions you make about your foundation depend on the materials you have available, the type of ground you have to build on and what carbon footprint you want to leave. The goal should be to create foundations that are hard enough, move uniformly and resist cracking for the walls above it. Foundations will always have a higher Mpa value than the walls, however it does not need to be excessive. A 4 Mpa foundation is sufficient for a 1.6 Mpa mud-brick wall, which most types of foundations are suitable for. Furthermore, if after levelling the site the undisturbed earth is hard enough, foundations may well be unnecessary.

There are several strategies for foundations depending on the type of ground that you are building on. In this blog post, I discuss the four types of ground, (1) uniformly hard, (2) uniformly soft, (3) hard and soft, and (4) clay, their challenges and several strategies you may incorporate into your design. The discussion is quite technical in some areas so I recommend that you read my three-part series on understanding earth first. Continue reading

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First natural building course of 2016

Announcing our first natural building course for 2016! Our natural building course is comprehensive and covers a range of materials and techniques based on Peter McIntosh’s professional and personal experience working with these approaches and from having lived off-grid since 1999.

The course will be taking place at Wild Spirit Backpacker’s in Nature’s valley from 17 – 23 April. You will leave with the theoretical understanding and practical grounding of a range of techniques and materials, so that you are able to make the most appropriate decisions regarding materials and or sustainability once you are ready to begin your project.

Drop us an email to book your place and avoid disappointment.

Poster 04_2016 sml

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How to incorporate passive solar design in your building, using thermal mass and insulation.

Passive solar design can dramatically reduce our demands on fossil fuels and other forms of energy input, allowing our buildings to become producers and not consumers of energy and resources, supporting us in a healthier more comfortable abundant way.

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Passive solar design is the starting point of sustainable building. Once one understands the basic principles of using the abundant natural renewable resources at our disposal we become more creative in our approach to design, more in tune and observant, reconnecting us with the natural rhythms that surround and sustain us, if only we would pay attention. Sustainable buildings save money, reduce your carbon footprint and provide a healthy living environment, transforming buildings from consumers of energy to producers and forging buildings that meet our needs.

From a permaculture perspective, incorporating these aspects into the design of your home are excellent examples of several permaculture design principles. To mention the most obvious: Observing and interacting with your environment to make the most of the sun’s migration, catching and storing energy, using and valuing renewable resources and services, integrating functions and elements rather than segregating them and obtaining a yield from the planet’s most abundant energy source, the sun.

Passive Solar Design uses the energy provided by the sun and stored in the earth. First we need to look at how this energy is utilized by defining insulation and thermal mass and then look at the strategies of how to incorporate them into our designs.

Continue reading

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The dynamic qualities of African Vernacular Architecture

In this guest post by Jon Sojkowski, he chronicles common misperceptions of African vernacular architecture and how it is being abandoned for the status that comes with living in conventional Western style buildings. He asks whether these modern materials are truly better than the vernacular options.

By Jon Sojkowski

African vernacular architecture is a subject that has had very little attention. The lack of documentation and available data on the internet has led to a severe misunderstanding of a type of architecture that a large percentage of the population in Africa living in on a daily basis. The lack of data has led to negative perceptions regarding African vernacular architecture, mainly that it is temporary, primitive or for the poor. Most people, when they think of a mud hut, get an image of a dilapidated mud structure which is quite small and has a thatch roof. Sadly, this perception exists both inside and outside the African continent, but it is simply not the truth. Continue reading

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CPD accredited natural building course: Materials and techniques

Our natural building course is comprehensive and covers a range of materials and techniques based on Peter McIntosh’s professional and personal experience working with these approaches and from having lived off-grid since 1999. You will be empowered to be successful and make rational choices whatever the given situation.

We’re excited to announce the first course of the year will be taking place from 26 April – 2 May, at Wild Spirit Backpacker’s lodge in the beautiful Nature’s Valley.

Take the first step to a sustainable future by learning hands-on natural building skills. Understand the alchemy of how different types of earth work, and do not work together, their potential and limitations. You will also explore questions around sustainable living based in Peter McIntosh’s experience living off-grid since 1999.

Email naturalbuildingcollective@gmail.com to book your spot!

CPD accredited Natural Building 7 day course_April_WS

 

 

https://www.naturalbuildingcollective.com

All good things must come to an end

… and 2014 is no different.

2014 course collage

It is with pride and joy that we look back on the successes and new connections made during 2014.
We launched our blog in March and have had over 5000 visits from people in 98 countries! The blog contributions included knowledge shared by our expert natural builder Peter McIntosh, to fly-on-the-wall takes of life as an architect and educator interested in building naturally and sustainably by Hermie Delport, personal lessons learned by owner-builder Laurie Simpson, and Amanda de Gouveia’s contributions as social development researcher at Qala Phelang Tala, a grassroots community upliftment and alternative building project focused on vulnerable communities in Bloemfontein. Other contributors included heritage consultant Lesley Freedman who about using indigenous earthen architectural knowledge, and green architect Malcolm Worby shared his thoughts on a comparison between natural materials.
Peter wrote a special piece for The Green Times, South Africa’s Green News Portal, on the relationship between building naturally and building sustainably; and our most popular posts this year on the blog has been his three part series on Understanding Earth, how to test earth, and how to make the appropriate decision with regard to plaster and mortar mixes.

Peter McIntosh facilitated three courses this past year: two CPD accredited courses at Magic Mountains in Barrydale, and one 6 day Natural Building: Materials and techniques course at Khula Dhamma in the Eastern Cape. All-in-all 33 people attended these three courses and got to do the mud dance and experience the art of natural building. Hopefully, that translates to at least 33 more natural buildings in South Africa!
Khula Dhamma reckons the course is a winner:

‘It’s hard work but huge amounts of fun, highly therapeutic and more rewarding than one could ever imagine. With the different techniques and materials and their thousands of capabilities, you are literally only limited by your own imagination and there is something so beautiful about that!’.. Read more.

If you want to see what other participants had to say about the courses please visit our updated Testimonials page. Or if you’re interested to see photos of the courses, you can either go to our albums on Facebook, or visit the Gallery page on the blog. Thanks to everyone who has liked, commented on, and shared our posts and events on Facebook! Our page has continued to grow, and we now have over 1200 likes, all thanks to you. If you’ve attended one of our courses, please note that we’ve now added the option to review us on Facebook.

Finally, Peter McIntosh has been part of an amazing project at the Lebone Village Arts and Culture Centre in Bloemfontein as one of the Mentors4Change. This collaboration with Qala Phelang Tala (Start Living Green) started on Mandela day, July 18th when Peter trained a few hundred people in the art of making mud bricks. Amanada de Gouveia wrote about the day here. Since then they have had a team consisting of volunteers and outpatients from the  University of the Free State’s Occupational Therapy clinic in Rocklands location, hard at work on the Shack Replacement project. This team was also privileged to attend the course at Khula Dhamma.
In recent weeks though, the focus has shifted to the Lebone Arts and Cultural Centre and the existing above ground cistern at the local orphanage. The crew includes volunteers, outpatients from the occupational therapy centre, a crew from Guatamalan NPO Los Técnicos (arguably world experts in alternative building practices [tyres, bottles bricks etc.]), and Peter McIntosh . Here you can see the progress from day one to day nine (photos courtesy of Los Tecnicos). For more photos of the building progress, please visit their Facebook album of the project.

The project is set to continue for another week or so, and hopefully they’ll get it all done in time. A great partnership has been fostered between these three organisations and holds great promise for other projects in 2015… Watch this space!

Finally, thank you to old friends and new for a blessed 2014. We’re looking forward to continue this muddy journey in 2015 as we explore new relationships and exciting new projects, more photos, knowledge and experience in how to build naturally and sustainably, to bring you, our supporters. We’ll be publishing our course dates for 2015 early in January so do keep an eye out for that if you missed out this year.

Thanks for joining us again, and we’ll connect with you sometime, somewhere soon…

Warm regards,
the Natural Building Collective

PS If you would like to get involved and write for us, be it a once-off, or more regular contribution, please send us an email with what you have in mind.

https://www.naturalbuildingcollective.com

Understanding earth III: Plaster and mortars mixes

(Please note that in order to understand what is written here you will need to have read my previous posts on understanding earth and testing earth)

Plasters and mortars are by far the process that I get asked about the most, and for good reason as plasters are what protect the building from the elements and give them their beautiful finish. Understanding how the material is going to behave right the way through the process, plasters and mortars should be planned for from the beginning. Plasters that are not planned are plasters that fail and if they do the building not only looks unsightly but loses a valuable layer of protection.

As discussed in the earlier articles on understanding earth and earth testing, it is important to establish the most appropriate earth mix at the beginning of the building process. This mix quite literally informs the whole building process from the ground up to the last 3mm of plastering. The initial testing phase establishes a basic cob mix that has both sufficient compressive and tensile strength and has acceptably low cracking. It is important to have an idea of how you will approach each phase and ensure that the different materials ‘talk to one another’ to prevent excessive cracking and delamination, which are the most common failures associated with natural building. Essentially the same original mix is manipulated to be appropriate for different areas, depending on the purpose. Areas that will require the original mix to be manipulated are, amongst others, the foundations and plasters.

It is important to remember that there are as many mixes as there are building sites and what follows is just a taste of what is possible. Over the years one comes to settle on a strategy that works and begins to perfect it to prevent failure. What follows works, but is by no means the only way and is one amongst many.

Let us imagine that the mix you worked out after the testing phase was two parts clay and three parts sand, i.e. 40% clay earth and 60% rough sand, and straw. Just an aside, this formula would indicate that there is a percentage of silt present in the clay earth (often the case), otherwise the clay percentage would usually be lower.

Let’s start with a mortar mix for the foundations. Firstly you will leave straw out of the mortar mix for the foundation, as it would degrade with any moisture. Obviously the foundation should be able to resist water, so using un-stabilized mud-bricks or cob is not possible; ideally you have rock available.

Lime is often seen as the answer to stabilise mortar mixes, as it hardens over time especially when exposed to moisture. However, lime is not friendly to the environment due to the high embodied energy i.e. the energy used to create the product. Over time lime does re-absorb the gasses given off by it during its production, the energy required in this phase is considerable and may well come from a polluting source such as coal. Furthermore, lime is quarried or produced by crushing coral. Lime also makes the material more brittle and prone to cracking, even though the material gets a lot harder, compressive strength is not everything. Often, lime is considered to be better than cement, not because it is less damaging to the environment, but rather because it is naturally occurring and an ingredient of cement. So the strategy should be to minimize its use.

Earth mixes are more plastic and able to resist a certain amount of movement so care needs to be taken just where you apply the lime. However the use of lime is beneficial in foundations where the pros of lime, its hardness and resistance to moisture, are required. With the earths in our example, a mortar mix that will work with the rock foundation is 30% clay, 50% sand and 20% lime. This keeps the material as close as possible to the original mix while getting the benefits of the lime right where you need it. If you pay attention to how the rock work is done you will minimize the use of the mortar and thus minimize the use of lime.

As your house is exposed to variances in temperature and humidity, you want to prevent the materials in the walls from moving at different rates as it causes delamination and cracking, which is in my opinion, the number one reason for a natural building failing. To help prevent this you need a good mortar mix. This is an area that your mix does not need to be manipulated. Between your mud bricks it is ideal if you stick to the original mix that came directly out of the testing phase, including straw.

While some imperfections are fine in the foundations and mortar mixes, any imperfection in your plaster mix will have dire consequences for you final finish. This is mainly because there is generally no amount of acceptable cracking in the final plaster as this leaves the building vulnerable to water erosion. In a nutshell, plaster provides the final finish look and provides protection from the elements.

I have adopted a three phase approach to plastering that is well accepted and works. The first is the scratch coat, the second the form coat and lastly the final plaster coat. The scratch coat is your original cob mix applied to the mud bricks to give purchase to the subsequent layers. It includes straw and is left rough often with lots of fingertip marks.

Scratch coat on this straw bale building near Groot Marico includes more straw and is left rough and textured.

Scratch coat on this straw bale building near Groot Marico includes more straw and is left rough and textured.

The form coat is just what it says and creates the final shape of the building. At this stage it is best to leave out the straw as you don’t want anything protruding through your final plaster coat. The form coat is hand smoothed in such a way that the final plaster coat can go on evenly with a plastering trowel or steel float. Fine cracking is still acceptable in this phase.

On this mud brick building in Scarborough near Cape Point, you can see the scratch coat on the left, while on the right the form coat cob mix, excluding straw, is being hand smoothed.

On this mud brick building in Scarborough near Cape Point, you can see the scratch coat on the left, while on the right the form coat cob mix, excluding straw, is being hand smoothed.

Prior to the final plaster you will need to do a number of tests on top of your form coat. This is done to ensure that there are no fine cracks that will lead to erosion by water. Often cracks create wonderful patterns and you may want to leave the mix to show off its beauty but only on the inside plaster. On the outside no cracking is acceptable after the material has been polished. Usually I do about four tests to select the best mix. Based on our theoretical mix for this article the four tests may look something like this.

  1. First your original mix, 40% clay, 60% sand with 5 % lime =105%
  2. Second reduce the clay a little to reduce potential cracking 35 % clay earth, 65 % sand plus 5% lime.
  3. Reduce the clay some more just in case there is still cracking to 30 % clay earth, 70 % sand plus 5 % lime.
  4. Lastly increase the clay content over the original mix, 45% clay earth, 55% sand plus 5% lime.

    The walls were still going up when we started the Final plaster test patches for this compressed earth brick (CEB) building in Scarborough, Cape Point, SA.

    The walls were still going up when we started the Final plaster test patches for this compressed earth brick (CEB) building in Scarborough, Cape Point, SA.

As these samples are applied so thin they will dry fast so decisions can be made fairly quickly, perhaps after three days or so. You will need to choose the mix that does not crack. If it so happens that none of them do, pick the one closest to your original mix to ensure that the dreaded delamination is ruled out. If you are confident that this will not happen then choosing the mix with the highest clay content will lead to a very fine finish.

Technique is as important as information when it comes to natural building and nowhere is that more important than with the final plaster mix. The final plaster mix needs to go on evenly between 3 and 5 mm thick. The mix changes slightly to include 5 % lime, but only in these last few millimetres. The reason lime is added to this final 3mm – 5mm of the walls is to improve the resistance of the final plaster to water; the percentage is kept low so that the material does not become brittle and prone to cracking, and allows the natural plasticity of earth mixes to overcome small amounts of movement and not delaminate from the wall. There is also a reaction that takes place between the lime and clay that is complete between 5 and 7 %, which greatly increases its durability.

The final plaster mix will need to be finely sieved so that bigger particles do not protrude through the plaster and the result is smooth and even. I prefer the common kitchen flour sieve. Don’t be put off, by how long you think it would take, because you really need so little for the final plaster mix that it goes quite quickly and you can do it directly into a bucket.

Here the final plaster coat is being applied to the exterior of the straw bale building near Groot Marico. It’s between 3mm and 5mm with 5% lime and polished.

Here the final plaster coat is being applied to the exterior of the straw bale building near Groot Marico. It’s between 3mm and 5mm with 5% lime and polished.

Once the final plaster is applied it is polished to provide a very smooth almost fine leathery appearance, further driving the material into the wall and providing durable weather protection. A plastic tool cut from feta or ice-cream tubs work well for this final polishing stage.

Once the plastering is complete, coat the building with three coats of raw linseed oil. Mix the first two 50/50 with mineral turpentine to ensure that the linseed oil penetrates well into the plaster. Allow each layer to dry before you apply the next. Finally a coat of undiluted raw linseed oil will finish it off.

Looking at the whole process as being one thing instead of being separate little bits helps to avoid common problems. Always pay attention to the testing phase, understanding that the same mixes you use for your bricks and mortars will be reflected in your foundations and plasters.

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Mud house design competition

Reinventing the African Mud Hut Together

Nka Foundation invites entries for Mud House Design 2014, an international architecture competition open to recent graduates and students of architecture, design and others from around the world who think earth architecture can be beautiful.

Registration and submission of entries run from March 15, 2014 until August 31, 2014.

The challenge is to design a single-family unit of about 30 x 40 feet on a plot of 60 x 60 feet to be built by maximum use of earth and local labor in the Ashanti Region of Ghana. The client of your design is the middle-income family in any township of your choice in the Ashanti Region. Total costs of constructing the design entry must not exceed $6,000; land value is excluded from this price point. The entry should serve as an example to the local people that mud architecture can be beautiful and durable.

What is the design problem? The cause is this: in Ghana, as in other countries in West Africa, stereotypes about buildings made of earth persist because of poor construction. Earth architecture is fast giving way to modern dwellings made of cement blocks and other modern materials that are not simply expensive but thermally and acoustically problematic. From the cities to the low-income villages, use of concrete – despite its dependence on imported resources – is considered indispensable for building. The rising cost of the modern building materials manufactured from imported resources makes it very difficult for low-income families to become homeowners. Yet an excellent, cheap and local alternative called laterite, red earth, is available everywhere in Ghana.

Contact: info@nkafoundation.org

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